Claims

What is claimed is:

1. A manufactured preformed interbody spinal fusion implant for insertion at least in part across a disc space between two adjacent vertebral bodies of a human spine, thevertebral bodies having an anterior aspect, a posterior aspect, and to each side a lateral aspect, said implant comprising:

a leading end for insertion into the disc space and an opposite trailing end, said trailing end being at least in part non-linear and configured to generally conform to at least a portion of the natural anatomical curvature of at least one of theanterior and lateral aspects of the vertebral bodies;

opposed arcuate convex portions adapted for placement toward and into the adjacent vertebral bodies; said implant having a height between said opposed arcuate portions defining an implant height greater than the normal height of the disc spaceinto which said implant is to be implanted, each of said opposed arcuate convex portions having at least one opening, said openings being in communication with one another to permit for the growth of bone from adjacent vertebral body to adjacentvertebral body through said implant; and

opposed first and second side walls connecting said opposed arcuate portions, said implant having a mid-longitudinal axis and a maximum distance from a plane perpendicular to and bisecting a length along the mid-longitudinal axis of said implantto said trailing end of said implant that is greater than the distance from said perpendicular plane to said trailing end of at least one of said first and second side walls,

whereby when said implant is inserted between two adjacent vertebral bodies, said implant may be properly aligned so that the junction of at least one of said first and second side walls and said trailing end does not substantially protrude fromthe spine.

2. The implant of claim 1, wherein said maximum distance is greater than the distance from said perpendicular plane to said trailing end of said first and second side walls.

3. The implant of claim 1, wherein the distance from said perpendicular plane to the trailing end of said second side wall is greater than the distance from said perpendicular plane to said trailing end of said first side wall.

4. The implant of claim 1, wherein the distance from said perpendicular plane to said trailing end of said second side wall is greater than the distance along the mid-longitudinal axis from said perpendicular plane to said trailing end andgreater than the distance from said perpendicular plane to said trailing end of said first side wall.

5. The implant of claim 1, wherein said implant has a maximum length less than and approximating the anterior to posterior depth of the vertebral body.

6. The implant of claim 1, wherein said implant has a maximum length greater than the anterior to posterior depth of the vertebral body and less than the transverse width of the vertebral body.

7. The implant of claim 1, wherein said implant has a maximum length and a minimum length, said minimum length being located along one of said opposed side walls.

8. The implant of claim 1, wherein said trailing end has an arcuate segment with an arc of radius greater than the longest arc of radius of said opposed arcuate portions.

9. The implant of claim 1, wherein a maximum first length measured along a first implant side wall is longer than a second maximum length measured along a second implant side wall.

10. The implant of claim 1, wherein the trailing end is adapted to conform from side to side to the peripheral contour of the vertebral bodies adjacent a disc space into which said implant is properly implanted.

11. The implant of claim 1, further comprising at least one protrusion extending from at least one of said opposed arcuate portions for engaging at least one of the adjacent vertebral bodies to maintain said implant within the disc space.

12. The implant of claim 11, wherein said protrusion comprises a thread for engaging each of the adjacent vertebrae.

13. The implant of claim 11, wherein said protrusion comprises a ridge.

14. The implant of claim 1, further comprising a plurality of surface roughenings for engaging the adjacent vertebral bodies and for maintaining said implant in place, said surface roughenings being present on at least a portion of said opposedarcuate portions.

15. The implant of claim 1, wherein each of said opposed arcuate portions comprises an interior surface, said interior surfaces being spaced apart to define a hollow interior in communication with said openings.

16. The implant of claim 1, further comprising a plurality of openings and passages for retaining fusion promoting substance.

17. The implant of claim 1, wherein said opposed arcuate portions have a porous surface.

18. The implant of claim 1, wherein said implant is formed of a material other than bone.

19. The implant of claim 1, wherein said implant is substantially cortical bone.

20. The implant of claim 18, wherein said implant material is porous.

21. The implant of claim 18, wherein said implant material is selected from the group including surgical quality titanium and its alloys, cobalt chrome alloy, tantalum, any metal or alloy suitable for the intended purpose, any ceramic materialsuitable for the intended purpose, any plastic or composite material suitable for the intended purpose.

22. The implant of claim 1, wherein said implant comprises a fusion promoting material other than bone.

23. The implant of claim 1, wherein said implant comprises a bone ingrowth material.

24. The implant of claim 1, wherein said implant comprises a material that intrinsically participates in the growth of bone from one of the adjacent vertebral bodies to the other of the adjacent vertebral bodies.

25. The implant of claim 1, wherein said implant is treated with a fusion promoting substance.

26. The implant of claim 1, wherein said implant material is stronger than cancellous bone.

27. The implant of claim 1, wherein said implant material is stronger than cortical bone.

28. The implant of claim 1, wherein said implant is a source of osteogenesis.

29. The implant of claim 22, wherein said fusion promoting material is bone morphogenetic protein.

30. The implant of claim 1, wherein at least a portion of said insertion end is tapered for facilitating insertion of the implant between the two adjacent vertebral bodies.

31. The implant of claim 1, wherein said opposed arcuate portions are in a diverging relationship at least in part to each other for allowing angulation of the adjacent vertebral bodies relative to each other.

32. The implant of claim 1, wherein said opposed arcuate portions are generally in a converging relationship from the trailing end to the leading end to each other for allowing angulation of the adjacent vertebral bodies relative to each other.

33. The implant of claim 1, wherein said opposed arcuate portions have a bone ingrowth surface.

34. The implant of claim 1, wherein said implant has surface protrusions configured to protrude into bone.

35. The implant of claim 1, wherein at least a portion of said implant is bioresorbable.

36. The implant of claim 1, wherein said implant is configured to require an element of rotation for proper insertion.

37. The implant of claim 1, further in combination with bone morphogenetic protein.

38. The implant of claim 1, further in combination with an osteogenic material.

39. The implant of claim 38, wherein said osteogenic material is a material other than bone.

40. The implant of claim 38, wherein said material is genetic material that codes for the production of bone.

41. The implant of claim 38, wherein said material is bone morphogenetic protein.

42. The implant of claim 1, further in combination with genetic material coding for production of bone.

43. The implant of claim 1, further in combination with bone morphogenetic protein.

44. The implant of claim 1, wherein said implant has a diameter that is greater than seven millimeters.

45. The implant of claim 11, wherein said protrusion comprises portions of a thread.

46. The implant of claim 1, further in combination with a second implant configured to be installed in front of said first spinal implant in the same installation space.

47. The combination of claim 46, wherein said first and second implants have a combined general configuration of a single implant when installed.

48. The combination of claim 46, wherein said second implant has a second trailing end configured to be placed in contact with said leading end of said first implant.

49. The combination of claim 48, wherein said second trailing end and said leading end of said first implant are configured for complementary engagement with each other.

50. The combination of claim 49, wherein at least one of said first trailing end and said second leading end is convex and at least one of said first trailing end and said second leading end is concave, wherein said first trailing end and saidsecond trailing end cooperatively engage each other.

51. The combination of claim 46, wherein each of said first and second implants have an external thread.

52. The combination of claim 51, wherein each of said first and second implants are configured to be placed into contact with each other such that the spacing of said external thread is constant along said first and second implants wheninstalled in the same installation space.

53. The combination of claim 51, wherein said first and second implants are configured to permit said external thread of said first implant to follow the path of said second implant when installed in the same installation space.

54. The combination of claim 51, wherein said external thread of said first and second implants have the same pitch.

55. The combination of claim 51, wherein the start of said external thread of said first implant is set back from said leading end of said first implant such that said leading end is adapted to center said implant within said installation spaceprior to being threaded into the installation space.

56. Manufactured preformed interbody spinal fusion implants for insertion at least in part across a disc space between two adjacent vertebral bodies of a human spine, comprising:

a first implant having a first leading end for insertion into the disc space, an opposite first trailing end, and opposed first arcuate convex portions adapted for placement toward and into the adjacent vertebral bodies, said opposed firstarcuate convex portions being spaced apart such that said first implant has a height greater than the normal height of the disc space into which said first implant is to be implanted, each of said opposed first arcuate convex portions having at least oneopening, said openings being in communication with one another to permit for the growth of bone from adjacent vertebral body to adjacent vertebral body through said first implant; and

a second implant configured to be installed in front of said first spinal implant in the same installation space, said second implant having a second leading end for insertion into the disc space, an opposite second trailing end, and opposedsecond arcuate convex portions adapted for placement toward and into the adjacent vertebral bodies, said opposed second arcuate convex portions being spaced apart such that said second implant has a height greater than the normal height of the disc spaceinto which said second implant is to be implanted, each of said opposed second arcuate convex portions having at least one opening, said openings being in communication with one another to permit for the growth of bone from adjacent vertebral body toadjacent vertebral body through said second implant, said second trailing end of said second implant configured to be placed in adjacent contact with said first leading end of said first implant.

57. The implants of claim 56, wherein said first and second implants have a combined general configuration similar to a single implant when installed in the same installation space.

58. The implants of claim 56, wherein at least one of said first leading end and said second trailing end is convex and at least one of said first leading end and said second trailing end is concave, wherein said first leading end and saidsecond trailing end cooperatively engage each other.

59. The implants of claim 56, wherein each of said first and second implants have an external thread.

60. The implants of claim 59, wherein each of said first and second implants are configured to be placed into contact with each other such that the spacing of said external thread is constant along said first and second implants when installedin the same installation space.

61. The implants of claim 59, wherein said second and second implants are configured to permit said external thread of said first implant to follow the path of said first implant when installed in the same installation space.

62. The implants of claim 59, wherein said external thread of said first and second implants have the same pitch.

63. The implants of claim 59, wherein the start of said external thread of said first implant is set back from said leading end of said first implant such that said leading end is adapted to center said implant within said installation spaceprior to being threaded into the installation space.

64. The implants of claim 56, wherein at least one of said first and second implants comprises a fusion promoting substance other than bone.

65. The implants of claim 56, wherein at least one of said first and second implants comprises substantially of cortical bone.

66. The implants of claim 56, wherein at least one of said first and second implants comprises a material stronger than bone.

67. The implant of claim 1, wherein said implant is at least in part cylindrical.

68. The implant of claim 67, further comprising an external thread and wherein said implant is adapted for insertion by rotation.

69. The implant of claim 1, wherein said implant has a cross section perpendicular to the mid-longitudinal axis and through said opposed arcuate convex portions and side walls that is generally round.

70. The implant of claim 1, wherein said implant has a cross section perpendicular to the mid-longitudinal axis and said opposed arcuate convex portions and side walls that is generally oval.

71. The implant of claim 69, further comprising an external thread and wherein said implant is adapted for insertion by rotation.

72. The implants of claim 56, wherein at least one of said first and second implants is at least in part cylindrical.

73. The implants of claim 72, wherein at least one of said first and second implants further comprises an external thread and is adapted for insertion by rotation.

74. The implants of claim 56, wherein at least one of said first and second implants has a cross section perpendicular to a mid-longitudinal axis and through said opposed arcuate convex portions and side walls that is generally round.

75. The implants of claim 56, wherein at least one of said first and second implants has a cross section perpendicular to a mid-longitudinal axis and said opposed arcuate convex portions and side walls that is generally oval.

76. The implants of claim 74, wherein at least one of said first and second implants further comprises an external thread and is adapted for insertion by rotation.

77. A manufactured preformed interbody spinal fusion implant for insertion at least in part across a disc space between two adjacent vertebral bodies of a human spine, the vertebral bodies having an anterior aspect, a posterior aspect, and toeach side a lateral aspect, said implant comprising:

a leading end for insertion into the disc space and an opposite trailing end, said trailing end being at least in part non-linear and configured to generally conform to at least a portion of the natural anatomical curvature of at least one of theanterior and lateral aspects of the vertebral bodies;

opposed arcuate convex portions adapted for placement within the adjacent vertebral bodies and having a height between said opposed arcuate portions defining an implant height greater than the normal height of the disc space into which saidimplant is to be implanted, each of said opposed arcuate portions having at least one opening, said openings being in communication with one another to permit for the growth of bone from adjacent vertebral body to adjacent vertebral body through saidimplant; and

opposed first and second side walls connecting said opposed arcuate portions, said implant having a mid-longitudinal axis and a maximum distance from a plane perpendicular to and bisecting a length along the mid-longitudinal axis of said implantto said trailing end of said implant that is greater than the distance from said perpendicular plane to said trailing end of at least one of said first and second side walls;

said implant requiring at least partial rotation of said implant about the mid-longitudinal axis for insertion across the disc space and into the adjacent vertebral bodies;

whereby when said implant is inserted between two adjacent vertebral bodies, said implant may be properly aligned so that the junction of at least one of said first and second side walls and said trailing end does not substantially protrude fromthe spine.

78. The implant of claim 77, wherein said maximum distance is greater than the distance from said perpendicular plane to said trailing end of said first and second side walls.

79. The implant of claim 77, wherein the distance from said perpendicular plane to the trailing end of said second side wall is greater than the distance from said perpendicular plane to said trailing end of said first side wall.

80. The implant of claim 77, wherein the distance from said perpendicular plane to said trailing end of said second side wall is greater than the distance along the mid-longitudinal axis from said perpendicular plane to said trailing end andgreater than the distance from said perpendicular plane to said trailing end of said first side wall.

81. The implant of claim 77, wherein a maximum first length measured along a first implant side wall is longer than a second maximum length measured along a second implant side wall.

82. The implant of claim 77, wherein the trailing end is adapted to conform from side to side to the peripheral contour of the vertebral bodies adjacent a disc space into which said implant is properly implanted.

83. The implant of claim 77, further comprising at least one protrusion extending from at least one of said opposed arcuate portions for engaging at least one of the adjacent vertebral bodies to maintain said implant within the disc space.

84. The implant of claim 83, wherein said protrusion comprises a thread for engaging each of the adjacent vertebrae.

85. The implant of claim 77, wherein each of said opposed arcuate portions comprises an interior surface, said interior surfaces being spaced apart to define a hollow interior in communication with said openings.

86. The implant of claim 77, further comprising a plurality of openings and passages for retaining fusion promoting substance.

87. The implant of claim 77, wherein said implant is formed of a material other than bone.

88. The implant of claim 77, wherein said implant comprises a fusion promoting material other than bone.

89. The implant of claim 77, further in combination with bone morphogenetic protein.

90. The implant of claim 77, further in combination with genetic material coding for production of bone.

91. A manufactured preformed interbody spinal fusion implant for insertion at least in part across a disc space between two adjacent vertebral bodies of a human spine, the vertebral bodies having an anterior aspect, a posterior aspect, and toeach side a lateral aspect, said implant comprising:

a leading end for insertion into the disc space and an opposite trailing end, said trailing end being at least in part non-linear and configured to generally conform to at least a portion of the natural anatomical curvature of at least one of theanterior and lateral aspects of the vertebral bodies;

opposed arcuate convex portions adapted for placement within the adjacent vertebral bodies and having a height between said opposed arcuate portions defining an implant height greater than the normal height of the disc space into which saidimplant is to be implanted, each of said opposed arcuate portions having at least one opening, said openings being in communication with one another to permit for the growth of bone from adjacent vertebral body to adjacent vertebral body through saidimplant; and

opposed first and second side walls connecting said opposed arcuate portions, said implant having a mid-longitudinal axis and a maximum distance from a plane perpendicular to and bisecting a length along the mid-longitudinal axis of said implantto said trailing end of said implant that is greater than the distance from said perpendicular plane to said trailing end of at least one of said first and second side walls;

said implant having a cross section perpendicular to the mid-longitudinal axis and through said opposed arcuate convex portions and side walls that is generally round;

whereby when said implant is inserted between two adjacent vertebral bodies, said implant may be properly aligned so that the junction of at least one of said first and second side walls and said trailing end does not substantially protrude fromthe spine.

92. The implant of claim 91, wherein said maximum distance is greater than the distance from said perpendicular plane to said trailing end of said first and second side walls.

93. The implant of claim 91, wherein the distance from said perpendicular plane to the trailing end of said second side wall is greater than the distance from said perpendicular plane to said trailing end of said first side wall.

94. The implant of claim 91, wherein the distance from said perpendicular plane to said trailing end of said second side wall is greater than the distance along the mid-longitudinal axis from said perpendicular plane to said trailing end andgreater than the distance from said perpendicular plane to said trailing end of said first side wall.

95. The implant of claim 91, wherein a maximum first length measured along a first implant side wall is longer than a second maximum length measured along a second implant side wall.

96. The implant of claim 91, wherein the trailing end is adapted to conform from side to side to the peripheral contour of the vertebral bodies adjacent a disc space into which said implant is properly implanted.

97. The implant of claim 91, further comprising at least one protrusion extending from at least one of said opposed arcuate portions for engaging at least one of the adjacent vertebral bodies to maintain said implant within the disc space.

98. The implant of claim 97, wherein said protrusion comprises a thread for engaging each of the adjacent vertebrae.

99. The implant of claim 91, wherein each of said opposed arcuate portions comprises an interior surface, said interior surfaces being spaced apart to define a hollow interior in communication with said openings.

100. The implant of claim 91, further comprising a plurality of openings and passages for retaining fusion promoting substance.

101. The implant of claim 91, wherein said implant is formed of a material other than bone.

102. The implant of claim 91, wherein said implant comprises a fusion promoting material other than bone.

103. The implant of claim 91, further in combination with bone morphogenetic protein.

104. The implant of claim 91, further in combination with genetic material coding for production of bone.

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Description BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to interbody spinal fusion implants that are securely placed into the intervertebral space created across the spinal disc between two adjacent vertebral bodies after the removal of damaged spinal discmaterial and preferably at least some vertebral bone from each of the adjacent vertebral bodies for the purpose of achieving interbody spinal fusion, which fusion occurs preferably at least in part through the spinal fusion implant itself. Inparticular, the present invention is directed to an improved, interbody spinal fusion implant having opposed arcuate surfaces for penetrably engaging each of the vertebral bodies adjacent a disc space in the human spine and having a trailing endconfigured to conform to the anatomic contour of the anterior and/or lateral aspects of the vertebral bodies, so as to not protrude beyond the curved contours thereof, and in one preferred embodiment of the present invention the above described implantsare structurally adapted to be rotated for proper insertion.

2. Description of the Related Art

Surgical interbody spinal fusion generally refers to the methods for achieving a bridge of bone tissue in continuity between adjacent vertebral bodies and across the disc space to thereby substantially eliminate relative motion between theadjacent vertebral bodies. The term “disc space” refers to the space between adjacent vertebrae normally occupied by a spinal disc.

Human vertebral bodies have a hard outer shell of compact bone (sometimes referred to as the cortex) and a relatively softer, inner mass of cancellous bone. Just below the cortex adjacent the disc is a region of bone referred to herein as the”subchondral zone”. The outer shell of compact bone (the boney endplate) adjacent to the spinal disc and the underlying subchondral zone are together herein referred to as the boney “end plate region” and, for the purposes of this application, is herebyso defined to avoid ambiguity. A circumferential ring of dense bone extends around the perimeter of the endplate region and is the mature boney successor of the “apophyseal growth ring”. This circumferential ring comprises of very dense bone and forthe purposes of this application will be referred to as the “apophyseal rim”. The spinal disc that normally resides between the adjacent vertebral bodies maintains the spacing between those vertebral bodies and, in a healthy spine, allows for the normalrelative motion between the vertebral bodies.

Reference is made throughout this Background section to the attached drawings in order to facilitate an understanding of the related art and problems associated therewith. In FIG. 1, a cross-sectional top plan view of a vertebral body V in thelumbar spine is shown to illustrate the dense bone of the apophyseal rim AR present at the perimeter of the vertebral body V about the endplate region and an inner mass of cancellous bone CB. The structure of the vertebral body has been compared to acore of wet balsa wood encased in a laminate of white oak. From the top plan view in FIG. 1, it can be seen that the best structural bone is peripherally disposed.

FIG. 2 is a top plan view of a fourth level lumbar vertebral body V shown in relationship anteriorly with the aorta and vena cava (collectively referred to as the “great vessels” GV).

FIG. 3 is a top plan view of a fifth lumbar level vertebral body V shown in relationship anteriorly with the iliac arteries and veins referred to by the designation “IA-V”. The location of these fragile blood vessels along the anterior aspectsof the lumbar vertebrae makes it imperative that no hardware protrude dangerously therefrom where the vessels could be endangered.

Implants for use in human spinal surgery can be made of a variety of materials such as surgical quality metals, ceramics, plastics and plastic composites, cortical bone and other materials suitable for the intended purpose, and further may beabsorbable and or bioactive as in being osteogenic. Fusion implants preferably have a structure designed to promote fusion of the adjacent vertebrae by allowing bone to grow through the implant from vertebral body to adjacent vertebral body to therebyfuse the adjacent vertebrae. This type of implant is intended to remain indefinitely within the patient’s spine or if made of bone or other resorbable material to eventually be replaced with the patient’s bone.

Michelson, Ray, Bagby, Kuslich, and others have taught the use of hollow, threaded perforated cylinders to be placed across a disc space between two adjacent vertebrae in the human spine to encourage interbody spinal fusion by the growth of bonefrom one vertebra adjacent a disc to the other vertebra adjacent that disc through such implants. Michelson, Zdeblick and others have also taught the use of similar devices that either have truncations of their sides such that they are not completecylinders, and/or are tapered along their longitudinal axis much like a cylinder which has been split longitudinally and then wedged apart. All of these implants have in common opposed arcuate surfaces for penetrably engaging into each of the vertebralbodies adjacent a disc space to be fused. Such implants now in common use throughout the spine, may be used individually or inserted across the disc space in side-by-side pairs, and may be insertable from a variety of directions.

It is commonly held by surgeons skilled in the art of spinal fusion that the ability to achieve spinal fusion is inter alia directly related to the vascular surface area of contact over which the fusion can occur, the quality and the quantity ofthe fusion mass (e.g. bone graft), and the stability of the construct. However, the overall size of interbody spinal fusion implants is limited by the shape of the implants relative to the natural anatomy of the human spine. For example, such implantscannot dangerously protrude from the spine where they might cause injury to one or more of the proximate vital structures including the large blood vessels.

With reference to FIG. 4, a top plan view of the endplate region of a vertebral body V is shown to illustrate the area H available to safely receive an implant(s) inserted from the anterior aspect (front) of the spine, with the blood vesselsretracted.

As can be seen in FIG. 5, a top plan view of the endplate region of a vertebral body V with the outlines of two differentially sized prior art implants A and B installed, one on each side of the midline of the vertebral body V, are shown. Theimplantation of such prior art implants A and B is limited by their configuration and the vascular structures present adjacent anteriorly to the implantation space. For example, the great vessels GV present at the L.sub.4 level and above are shown insolid line in FIG. 5, and for the L.sub.5 and S.sub.1 levels, the iliac artery and vein IA-V are shown in dotted line. As shown in FIG. 5, prior art implant A represents an attempt by the surgeon to optimize the length of the implant which is inhibitedby a limiting corner LC. Implant A, the longest prior art implant that can be inserted without interfering with the great vessels GV adjacent the vertebral body V, leaves cross-hatched area X of a cross section the vertebral body at the endplate regionwasted which would be a very useful surface for contact for fusion and for support of the implant by the vertebral body. Similarly, implant B is an attempt by the surgeon to optimize the width of an implant which is also inhibited by a limiting cornerLC’. Implant B, the widest prior art implant that can be inserted without interfering with the great vessels GV adjacent the vertebral body V, leaves cross-hatched area Y of the cross section of the vertebral body adjacent the endplate region wastedwhich could otherwise be a very useful surface area for contact for fusion and for support of the implant by the vertebral body. The presence of limiting corners LC and LC’ on any such implants precludes the surgeon from safely utilizing an implanthaving both the optimal width and length, that is the length of implant A and the width of implant B combined, as such an implant would markedly protrude from the spine and endanger the large blood vessels.

FIG. 5 illustrates the maximum dimensions for the above discussed prior art implants A and B to be safely contained within the spine so that a corner LC or LC’ of the trailing end (side wall to trailing end junction) or the most rearwardextension of that sidewall does not protrude outward beyond the rounded contour of the anterior (front) or the anterolateral (front to side) aspect of the vertebral bodies. Prior art implant A maximizes length, but sacrifices width and for the most partfails to sit over the best supportive bone peripherally of the apophyseal rim as previously shown in FIG. 1. Prior implant B maximizes width, but sacrifices length and again fails to sit over the best structural bone located peripherally in theapophyseal rim of the vertebral body, comprising of the cortex and dense subchondral bone. Both prior art implants A and B fail to fill the area available with a loss of both vital surface area over which fusion could occur and a loss of the areaavailable to bear the considerable loads present across the spine.

Similarly, FIG. 6A shows the best prior art cross-sectional area fill for a pair of inserted threaded implants G as per the current prior art. Note the area Y anterior to the implants G, including the excellent structural bone of the apophysealrim AR, is left unused, and thus implants G fail to find the best vertebral support. Since the wasted area Y anterior to the implants G is three dimensional, it also wastes a volume that optimally could be utilized to hold a greater quantity ofosteogenic material. Finally, the implants of the prior art fail to achieve the optimal stability that could be obtained by utilizing the greater available surface area of contact and improved length that an implant with the maximum width and lengthwould have, and thereby the best lever arms to resist rocking and tilting, and increased contact area to carry further surface protrusions for providing stability by engaging the vertebrae, such as with the example shown of a helical thread.

FIG. 11 shows the best fill obtained when a prior art implant C is inserted, from a lateral approach to the spine (from a position anterior to the transverse processes of the vertebrae) referred to herein as the “translateral approach” or”translaterally” across the transverse width W of vertebral body V. Some examples of implants inserted from the translateral approach are the implants disclosed in U.S. Pat. No. 5,860,973 to Michelson and preferably inserted with the method disclosedin U.S. Pat. No. 5,772,661 to Michelson. Implant C does not entirely occupy the cross-sectional area of the end plate region and leaves cross-hatched area Z of the vertebral body V unoccupied by the implant which area would be useful for contact forfusion and for support of the implant. The configuration of the trailing corner LC” of the prior art implant C prevents implant C from being sized larger and prevents the full utilization of the surface area of contact of the vertebral bodycross-sectional area resulting in a sub-optimal fill of the disc space with the implant, and little of the implant sitting on the apophyseal rim.

The configuration of prior art implants prevents the utilization of the apophyseal rim bone, located at the perimeter of the vertebral body to support the implants at their trailing ends. The utilization of this dense bone would be ideal.

Therefore, there is a need for an interbody spinal fusion implant having opposed arcuate portions for penetrably engaging adjacent vertebral bodies, including implants requiring rotation for proper insertion into an intervertebral space formedacross the disc space between two adjacent vertebrae, that is capable of fitting within the external perimeter of the vertebral bodies between which the implant is to be inserted to maximize the surface area of contact of the implant and vertebral bonewithout the danger of interfering with the great vessels adjacent to the vertebrae into which the implant is to be implanted. There exists a further need for an implant that is adapted to utilize the dense cortical bone in the perimeter of the vertebralbodies in supporting such an implant installed in a disc space.

SUMMARY OF THE INVENTION

The present invention relates to preformed, manufactured interbody spinal fusion implants for placement between adjacent vertebral bodies of a human spine at least in part across the disc space between those adjacent vertebral bodies, withoutdangerously extending beyond the outer dimensions of the two adjacent vertebral bodies adjacent that disc space, to maximize the area of contact of the implant with the vertebral bone. For example, the present invention specifically excludes bone graftsharvested from a patient and shaped by a surgeon at the time of surgery such as those of cancellous or corticocancellous bone. The present invention can benefit implants requiring an element of rotation for proper insertion into the implantation space,and more generally, any and all interbody spinal fusion implants having opposed arcuate surfaces spaced apart to penetrably engage within the substance of the opposed adjacent vertebral bodies, as opposed to merely contacting those vertebral bodies attheir exposed boney end plates.

In one embodiment of the present invention, an implant for insertion from the anterior approach of the spine and for achieving better filling of the anterior to posterior depth of the disc space between two adjacent vertebral bodies comprisesopposed arcuate portions for penetrably engaging the bone of the adjacent vertebral bodies deep into the boney endplate, a leading end which is inserted first into the disc space, and an opposite trailing end. The trailing end of this embodiment of theimplant of the present invention is generally configured to conform to the natural anatomical curvature of the perimeter of the anterior aspect of vertebral bodies, such that when the implant is fully inserted and properly seated within and across thedisc space, the surface area of the vertebral bone in contact with the implant is maximized safely. Moreover, the implant of the present invention is able to seat upon the dense compacted bone in the perimeter of the vertebral bodies for supporting theload through the implant when installed in the intervertebral space.

More specifically, in the present invention, while the implant overall may be enlarged relative to the sizes possible with prior implants, the limiting corner of the trailing end and side wall at the trailing end has been removed. It has beenthe need in the past to keep this limiting corner of the implant from protruding beyond the perimeter of the disc space that has prevented these same implants from being of the optimal size overall so as to maximize the area of contact and to seat uponand be supported by the peripheral rim of densely compacted bone.

As another example, for an implant to be inserted from the lateral aspect of the spine, the implant of the present invention has opposed arcuate surfaces for penetrably engaging each of the vertebral bodies adjacent the disc space to be fused, aleading end which is inserted first into the disc space, and an opposite trailing end. The trailing end is configured to conform to the curvature of the lateral aspect of the perimeter of the vertebral bodies adjacent the disc space and withoutdangerously extending beyond the outer dimensions of the two vertebral bodies, such that when the implant is inserted in the disc space, the surface area of the vertebral bone in contact with the implant is maximized without interfering with any of thevital structures adjacent to those vertebral bodies.

The spinal implants of the present invention may also have at least one opening allowing for communication between the opposed upper and lower vertebrae engaging surfaces to permit for bone growth in continuity through the implant from theadjacent vertebral bodies for fusion across the disc space of the adjacent vertebral bodies, and through the implant.

For any of the embodiments of the present invention described herein, the implants may include protrusions or surface roughenings for engaging the bone of the vertebral bodies adjacent to the implant. The material of the implant may be anartificial material such as titanium or one of its implant quality alloys, cobalt chrome, tantalum, or any other metal appropriate for surgical implantation and use as an interbody spinal fusion implant, or ceramic, or composite including variousplastics, carbon fiber composites, and can include materials which are at least in part bioresorbable. The materials of the implant also can include transplants of cortical bone or other naturally occurring materials such as coral, and the implants mayfurther comprise osteogenic materials such as bone morphogenetic proteins, or other chemical compounds, the purpose of which is to induce or otherwise encourage the formation of bone, or fusion, including genetic material coding for production of bone.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top plan view of a horizontal cross-section through a boney endplate region of a vertebral body.

FIGS. 2-3 are top plan views of the fourth and fifth level lumbar vertebral bodies in relationship to the blood vessels located anteriorly thereto.

FIG. 4 is a top plan plan view of an endplate region of a vertebral body illustrating the area available to safely receive an implant(s) inserted from the anterior aspect of the spine and the area of the annulus that typically remains from animplantation from an anterior approach.

FIG. 5 is a top plan view of a lumbar vertebral body depicting the safe area of insertion for variously proportioned prior art implants for placement to either side of the midline.

FIG. 6A is a top plan view of the endplate region of a vertebral body depicting the best fit for two threaded spinal implants of the prior art implanted on either side of the midline.

FIG. 6B is a top plan view of the endplate region of the vertebral body shown in FIG. 6A illustrating the optimal proportions and shape of an embodiment of an implant in accordance with the present invention.

FIG. 6C is a top plan view of the endplate region of the vertebral body shown in FIG. 6A and two threaded spinal fusion implants of the present invention depicting the optimal proportions and shape for such interbody fusion implants.

FIG. 7A a top plan view of threaded spinal fusion implant of the present invention with a driver instrument for engaging the trailing end of the implant.

FIG. 7B is cross-sectional view along lines 7B–7B of FIG. 7A.

FIG. 7C is cross-sectional view of an alternative embodiment.

FIG. 8 is a front elevational view of two adjacent vertebral bodies with the outline of another embodiment of the implant of the present invention inserted centrally from an anterior approach to the spine.

FIG. 9 is a top plan view of the endplate region of a vertebral body and implant along line 9–9 of FIG. 8.

FIG. 10 is a top plan view of the endplate region of a vertebral body with the outlines of two implants in accordance with another embodiment of the present invention implanted to either side of the midline.

FIG. 11 is a top plan view of the endplate region of a vertebral body with a prior art implant implanted translaterally across the transverse width of the vertebral body from a lateral aspect of the spine.

FIG. 12A is a top plan view of the endplate region of the vertebral body of FIG. 11 with an implant of the present invention implanted translaterally across the transverse width of the vertebral body from a lateral aspect of the spine.

FIG. 12B is a top plan view of the endplate region of the vertebral body of FIG. 11 with an alternative embodiment of implants of the present invention implanted translaterally across the transverse width of the vertebral body from a lateralaspect of the spine, with the gap between the implants exaggerated for visual effect.

FIG. 12C is a trailing end view of a first of the implants shown in FIG. 12B.

FIG. 12D is a leading end view of a second of the implants shown in FIG. 12B.

FIG. 13A is a side elevational view of two adjacent vertebral bodies with two implants of another embodiment of the present invention implanted translaterally side-by-side across the transverse width of the vertebrae from a lateral aspect of thespine.

FIG. 13B is a top plan view of the endplate region of a vertebral body along lines 13B–13B of FIG. 13A.

FIG. 14A is a side elevational view of two adjacent vertebral bodies with two implants of another embodiment of the present invention implanted translaterally across the transverse width of the vertebral from a lateral aspect of the spine.

FIG. 14B is a top plan view of the endplate region of a vertebral body along line 14B–4B of FIG. 14A.

FIGS. 15A and 15B are top plan views of alternative embodiments of the implant of the present invention illustrated in outline form.

FIG. 16A is a top view of an alternative embodiment of the implant of the present invention illustrated in outline form.

FIG. 16B is a side elevational view of the implants of FIGS. 15A, 15B, and 16A from long side “L”.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 6B shows in outline form the optimal area available to be occupied by one fusion implant 100 to be inserted into the intervertebral space in side by side pairs.

With reference to FIGS. 6C, 7A, and 7B, a first embodiment of the present invention comprising an interbody spinal implant generally referred by the numeral 100, is shown inserted from the anterior aspect of a vertebral body V to each side of themidline M in the lumbar spine. In one embodiment of the present invention, implant 100 has a leading end 102 for insertion into the disc space, an opposite trailing end 104 configured to generally conform to at least a portion of the natural anatomicalcurvature of the anterior aspect of the vertebral bodies adjacent the disc space, and more narrowly to be foreshortened at that aspect of the implant trailing end, that would be most lateral within the disc space when implanted within the spine. Implant100 has opposed arcuate portions 106 and 108 that are oriented toward and adapted to penetrably engage within the adjacent vertebral bodies when inserted across the intervertebral space. Opposed arcuate portions 106 and 108 have a distance therebetweendefining an implant height greater than the height of the disc space at implantation. Preferably, each of the opposed arcuate portions 106 and 108 have at least one opening 110 in communication with one another to permit for the growth of bone incontinuity from the adjacent vertebral bodies and through implant 100, and as herein shown implant 100 may further be hollow or at least in part hollow. Implant 100 may also include surface roughening such as thread 120 for penetrably engaging the bonedof the adjacent vertebral bodies.

As a result of its configuration, when implant 100 is inserted between two adjacent vertebral bodies, implant 100 is contained within the vertebral bodies and does not dangerously protrude from the spine. Specifically, the most lateral aspect ofthe implanted implant at the trailing end has been relieved, foreshortened, or contoured so as to allow the remainder of the implant to be safely enlarged so as to be larger overall than the prior art implants without the trailing end lateral wallprotruding from the disc space so as to endanger the adjacent blood vessels (though overall enlargement is not a requisite element of the invention).

The present invention is not limited to use in the lumbar spine and is useful throughout the spine. In regard to use in the cervical spine, by way of example, in addition to various blood vessels the esophagus and trachea would also be at risk.

Further, the present invention includes such implants having opposed arcuate surface portions as just described whether said opposed portions are generally parallel along the length of the implant or in angular relationship to each other suchthat the opposed arcuate surfaces are closer to each other proximate one end of the implant than at the longitudinally opposite other end, or allowing for a variable surface, or any other configuration and relationship of the opposed arcuate surfaces.

As shown in FIG. 6C, two implants 100 are implanted into the intervertebral space side-by side. The implants 100 of the present invention optimally fill the available area and optimally sit on the anterior aphophyseal rim. It can be seen thatin one embodiment of the implant 100 of the present invention, trailing end 104 is arcuate to be in conformation to the peripheral profile of the anterior aspect of the vertebral bodies where the implant is in contact with the vertebral bodies so as toallow the implant to have both a maximum safe width and length, and to sit on the peripheral vertebral body rim, including the anterior cortex and/or the apophyseal rim. This allows the implants of the present invention to have the maximum surface areaof contact with the vertebrae, the greatest volume for holding osteogenic material, to sit upon the very good structural bone present at the periphery of the vertebral bodies, to have a greater surface over which to have bone engaging surfaceirregularities, and as a result of this combination to have the greatest stability of the implant itself and in turn to stabilize the vertebrae relative to each other.

As shown in FIG. 7A, trailing end 104 may be configured to complementary engage an instrument 130 for driving implant 100 into the installation space. Instrument 130 may have a centrally disposed projection 132 and an off-center projection 134for engaging recesses 142 and 144 of trailing end 104, respectively. Projection 132 is preferably threaded as is recess 142.

While the implants of FIGS. 6C, 7A, and 7B are shown as cylindrical, the implant of the present invention includes the novel teaching as applied to any implants having opposed, at least in part, arcuate surfaces for penetrably engaging into thevertebral bodies adjacent the disc space across which the implant is implanted for the purpose of achieving fusion. These implants may have flattened or modified sides to be less wide. Some examples of such implants are taught by Michelson in U.S. Pat. Nos. 5,593,409 and 5,559,909, and co-pending application Ser. Nos. 08/408,908 and 08/408,928, all of which are incorporated herein by reference.

With reference to FIGS. 8 and 9, when such a teaching is applied for use with a solitary, centrally placed implant 200 to be implanted anteriorly and generally along the midline of the disc space, the trailing end 204 of implant 200 would bearcuate as shown, such that trailing end 204 is not rotationally symmetrical about the mid longitudinal axis MLA of implant 200, the trailing end 204 might, in a preferred embodiment, for such use be symmetrical left and right of the mid-longitudinalaxis MLA when properly inserted alternatively, though not preferred, the implant 200 of FIG. 9 for implantation anteriorly could have a rotationally symmetrical, or even a rounded trailing end.

With reference to FIG. 10, while not achieving the maximum advantage of the present inventive teaching, implants 300a and 300b (shown in outlined form) may be used in side by side pairs, each being symmetrically arcuate left and right, but notrotationally, about the mid-longitudinal axis MLA to provide the advantage that there need not be mirror image implants or oppositely threaded (left and right) implants provided, and such implants if requiring continuing rotation for their insertion(designed to be screwed in) can be properly situated by half turns rather than full turns. That is, the correct alignment of the implant occurs every 180.degree. of rotation.

FIG. 10 further shows the area available to safely be filled and the silhouette of a pair of implants 300a and 300b having symmetrically extended trailing ends 304a and 304b for allowing for improved filling of the disc space and having relievedtrailing end to side wall junctions to avoid the implant from protruding dangerously from the disc space anterolaterally. While the fill is not quite as good as with the fully asymmetric trailing end embodiment, the implants of FIG. 10 when inserted byrotation can be positioned by half-turn increments and the need for different left and right implants has been eliminated.

As shown in FIG. 11, the best fill relative to a vertebral body achievable by prior art implant C disposed anterolaterally across the transverse width of the vertebral body is limited by corner LC” and leaves cross-hatched area Z unoccupied byimplant C.

With reference to FIG. 12A, another embodiment of the implant of the present invention referred to by the numeral 400 is shown. Implant 400 is for insertion from the anterolateral aspect of the vertebral body and FIG. 12A illustrates the greatlyimproved best fill made possible with implant 400. Implant 400 has a general configuration as described in U.S. Pat. No. 5,860,973 to Michelson, and has a trailing end 404 that is arcuate to generally conform to at least a portion of the naturalanatomical curvature of the lateral aspect of the vertebral bodies. It is appreciated that implant 400 may include the features of implant 100 described above and trailing end 404 may be arcuate, symmetrically or asymmetrically (left and right), aboutthe mid-longitudinal axis MLA of implant 400. In this manner, the area Z illustrated in FIG. 11 is occupied and utilized by implant 400 which can actually be not only longer overall, but also wider, or of a larger diameter, as the limiting corner LC” ofthe prior art implant and FIG. 11 has been removed. As evident from the drawings, the present invention moves the limiting corner LC formed by the junction of the side wall to the trailing wall or the most rearwardly protruding aspect of the laterallyplaced sidewall inward away from escaping the disc space.

FIG. 12B is a top plan view of the endplate region of the vertebral body of FIG. 11 with an alternative embodiment of first and second implants 450a and 450b of the present invention implanted translaterally across the transverse width of thevertebral body from a lateral aspect of the spine. Implants 450a and 450b are configured such that when they are installed, they have a general configuration similar to a single implant 400 described above. Typically, implant 450a is inserted into theimplantation space first, and then implant 450b is inserted into the same implantation space behind, and preferably coaxial to, implant 450a in a “box car” arrangement.

As shown in FIGS. 12C and 12D, trailing end 454a of implant 450a is configured to be placed in contact with leading end 452b of implant 450b, and preferably complementary engage leading end 452b. For example, trailing end 454a may include raisedportions 460a and 462a that cooperatively engage raised portions 460b and 462b of leading end 452b of implant 450b. When implants 450a and 450b are in contact, it is possible to impart movement of implant 450a within the implantation space by movementof implant 450b. In this manner, it is possible to fine tune the depth of insertion of implant 450a without removing implant 450b. The ability to move implant 450a in this manner also prevents stripping of implant 450b due to the failure of movement ofimplant 450a.

Implant 450b can have a trailing end with a conventional configuration or it can have a trailing end 454b that is arcuate to generally conform to at least a portion of the natural anatomical curvature of the lateral aspect of the vertebralbodies. It is appreciated that implant 450b may include the features of implant 100 described above and trailing end 454b may be arcuate, symmetrically or asymmetrically (left and right), about the mid-longitudinal axis MLA of implant 450b. Leading end452b may include a removable end cap 470 with a hex drive 472.

Trailing end 454a of implant 450a is preferably flat or indented concavely, and may include a threaded opening 480 and a slot 482 for engaging insertion instrumentation for driving the implants. The leading end 452b of implant 450b may be flat,preferably with a bevel, chamfer, or radius, or convex to fit into the trailing end 454a of implant 450a. The radius of the leading flat edge of leading end 452b of implant 450b allows implant 450b to thread into an already tapped path created by theinsertion of implant 450a and permits the external thread of implants 450a and 450b to functionally align easily.

FIGS. 13A and 13B demonstrate a pair of implants 500a and 500b of the present invention being used in a side-by-side relationship inserted generally laterally or anterolaterally into the spine. As shown in FIGS. 14A and 14B, two implants 600aand 600b, one anterior, one posterior, the anterior one may be of a larger diameter than the posterior one. The posterior one may be longer than the anterior one. Each may have a trailing end that is curved from side to side symmetrically orasymmetrically.

The prior art threaded implants, be they for rotation for screwing them in or for less than a full turn rotation for locking them in after they have already been linearly advanced into the spine, have all had generally straight trailing ends ortrailing ends that have been rotationally symmetrical in regard to length. In contradistinction, the implants of the present invention in the preferred embodiment have trailing ends that are either arcuate or truncated to generally conform to theanterior and/or lateral (anterolateral) peripheral contours of the vertebral bodies to be fused at their trailing ends and are specifically for insertion from the anterior and anterolateral aspects of the spine and from a position anterior to thetransverse processes of the vertebrae to be fused, and preferably are not rotationally symmetrical about their longitudinal axis.

While the exact curvature of a particular vertebral body may not be known, the teaching of having the implant trailing end be arcuate or truncated along one side or from side to side so as to eliminate the size limiting corner or the side wall orlateral aspect junction to the implant trailing end is of such benefit that minor differences do not detract from its benefit. Further, the range of describable curvatures may be varied proportionately with the size of the implants as well as theirintended location within the spine and direction of insertion to be most appropriate and easily determinable by those of ordinary skill in the art.

Generally in the lumbar spine, the arc of radius of the curvature should be from 15 to 30 millimeters to be of greatest benefit, though it could be greater or less, and still be beneficial. The same is true for the cervical spine where the arcof radius is 10-30 mm, with 15-20 mm being preferred. Similarly, the trailing end could be curved at least in part, but not be an arc of a circle and still practice the present invention.

With reference to FIGS. 15A and 15B, as a substitute for contouring the entire trailing end, the trailing end may have a configuration that may be straight across and then chamfered as illustrated by implant 200 or radiused to one side only asillustrated by implant 800, sufficient to eliminate what would otherwise be a protruding corner when said implant would be properly inserted and as previously described both lateral wall rear end junctions could be chamfered or radiused.

The implants of the present invention can be configured to have a maximum distance from a horizontal plane HP perpendicular to and bisecting a length along the mid-longitudinal axis MLA of the implant and the trailing end of the implant that isgreater than the distance from the horizontal perpendicular plane HP to the trailing end of at least one of the opposite side walls of the implant. This maximum distance may be greater than the distance from the perpendicular plane HP to the trailingend of both of the side walls, or the distance from the perpendicular plane HP to the trailing end of the second side wall can be greater than the distance from the perpendicular plane HP to the trailing end of the first side wall. Alternatively, thedistance from the perpendicular plane to the trailing end of the second side wall can be greater than the distance along the mid-longitudinal axis from the perpendicular plane HP to the trailing end and greater than the distance from the perpendicularplane HP to the trailing end of the first side wall. The implants of the present invention may also have a maximum first length L measured along a first implant side wall that is longer than a second maximum length S measured along a second implant sidewall.

As should be evident from the above discussion, all of these embodiments allow for an interbody spinal fusion implant utilizing an element of rotation for the proper insertion of the implants having at least one relieved or foreshortened aspectof at least one sidewall to end junction for placement laterally so as to not protrude unsafely from the disc space.

As per FIGS. 16A and 16B, it should be appreciated then that a top view of the trailing end must have a convex type profile as illustrated by implant 900 while the side view will not or to a much lesser extent. That is, the trailing end of thepresent invention implants are rotationally asymmetrical about the mid-longitudinal axis MLA even when symmetrical from side to side, which side to side symmetrically is not a requirement of the broad inventive concept of the present invention. To havethe opposed vertebrae engaging surfaces protrude dangerously beyond the perimeter of the disc space so as to impinge on the blood vessels or other vital structures proximate the spine is absolutely contrary to the teachings of the present invention whichteaches a safe means for allowing the optimal sizing of the implant(s). As shown in FIG. 16B, the long sides “L” of implants 700-900 are generally the same.

While the present invention has been taught using implants requiring rotation for their insertion, this has been done to highlight that the present invention is counterintuitive and non-obvious. The additional implant length made possible by thepresent inventive teaching actually provides for an implant that would seem to in all but the final selected position protrude dangerously from the spine. And indeed it would except that all implants require at a minimum a clear path for theirinsertion. Thus, while the extended trailing portion does extend from the spine until its final rotation into correct alignment it does so when the vital structures, organs, vessels, etc., are retracted and protected and ceases to do so thereafter whenthose structures are released back to their normal positions in relationship to the spine.

Thus, while the present invention has been explained in regard to such implants requiring rotation for their insertion, the present invention is not so limited and is useful for all interbody spinal fusion implants having opposed arcuate upperand lower surfaces or surface portions for penetrable engagement into the bodies of vertebrae adjacent a disc space to be implanted. Moreover, such implants may include at least one opening therethrough to allow for the growth of bone from vertebralbody to vertebral body and through the implant.

While particular embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from this invention in its broader aspects and,therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of this invention.

While specific innovative features may have been presented in reference to specific examples, they are just examples, and it should be understood that various combinations of these innovative features beyond those specifically shown are taughtsuch that they may now be easily alternatively combined and are hereby anticipated and claimed.